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Manisha Singh

Top 5 Strategy for Cost Cutting in Flexible Packaging Without Sacrificing Quality



Here are 5 ways to reduce the cost of flexible packaging without sacrificing the quality of your packaging:


1. Buying in Bulk:


  • Buying in bulk quantities can give a significant reduction in prices. As the economics in production for bulk quantities are lesser as compared to short runs. Manufacturing costs are saved in terms of press set up overheads, wastages etc. Always take quotes for larger quantities to compare pricing and decide the most favourable purchase point.

  • Quality Implication: No compromise on quality as the materials are the same, just purchased in larger quantities.


2. Optimise Material Thickness:


  • Re-working on the material thickness can reduce significant cost. Opt of an optimum thickness level keeping in mind the stability and barrier properties of the packaging material.

  • Quality Implication: No compromise on the quality as the barrier and stability will remain same on reducing the thickness to an appropriate level.


3. Simplify Design:


  • Cost Savings: Simplifying designs and using colours that are cost competitive can require less ink and will significantly reduce cost mainly for large run orders..

  • Quality Implication: A clean and simple design can still be visually appealing and effective in branding.


4. Reduce Wastages:


  • Cost Savings: Find ways to minimise the production losses during packaging and storage. Better filling machines or investing in automatic FFS machine can significantly reduce labour costs.

  • Quality Implication: Implementing precise production techniques ensures quality is not affected by waste reduction.


5. Optimise Packaging Size:


  • Cost Savings: Rework on the packaging size and reduce the size to avoid any extra space in the packaging. This can give a significant reduction in packaging cost. However, please note it is recommended to have 15-20% extra space in the packaging.

  • Quality Implication: Properly sized packaging can still protect and showcase the product effectively.


Comparison Table:


Strategy

Cost Savings

Quality Maintenance

Buy in Bulk

Competitive pricing while buying in bulk

No compromise on material quality

Optimise Material Thickness

Lower material costs with thinner materials

Use advanced materials with maintained properties

Simplify Design

Less ink for simplified design.

Clean design can still be effective

Reduce Waste

Lower material costs due to less waste in packaging process.

Precise production techniques maintain quality

Optimize Packaging Size

Lower material and shipping costs

Proper sizing ensures product protection


Conslusion:


By implementing the above strategies, you can achieve significant cost savings while maintaining the same quality of your flexible packaging. Contact us for any suggestions by our packaging expert to reduce packaging costs.


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