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How Digital Printed Pouches Help Small Businesses Save Big on Packaging

  • Manisha Singh
  • Sep 25
  • 2 min read
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💡 Point

📝 Explanation 

💰 No Cylinder or Plate Costs

In traditional flexible packaging, brands spend ₹8,000–₹15,000 per cylinder per colour. If your design has 6 colours, that’s ₹50,000–₹90,000 before printing even a single pouch. With digital pouch printing, there are no cylinders or plates. You only pay for the actual stand up pouches or flat bottom box pouches you order.

📦 Low MOQs = No Dead Stock

Small businesses can’t risk ordering 50,000 pouches that may sit unsold. With digital printed stand up pouches, you can start with just 2,000 pcs per SKU. That means lower investment, lower warehouse costs, and no wastage if your design changes.

🍫 Multiple SKUs in One Run

Selling 3 flavors of protein powder or 5 spice mixes? With gravure, each SKU needs a bulk run. With digital pouch packaging, you can print all SKUs in one run — even seasonal or festival packs. This makes digital printing perfect for startups trying multiple product lines without extra cost.

Faster Turnaround

Gravure usually takes 3–6 weeks (just for cylinder making + production). Digital? Ready in 5–7 days. For small businesses, this speed means survival. You can launch new flexible packaging designs quickly or restock stand up pouches before sales run out.

🔄 Easy to Update Designs

Regulations and branding keep changing (FSSAI labels, barcodes, QR codes, logos). With gravure, every change means new cylinders = more cost. With digital printing, you simply upload a new design file and instantly print updated batches of custom pouch packaging without wasting old stock.

🛡 Lower Risk = Smarter Business

For startups, cash flow is the king. Digital printing means: no heavy upfront costs on cylinders or plates, no bulk inventory stuck in a warehouse, and the ability to change designs in smaller runs. 



🎯 Conclusion


For small businesses, packaging should never drain resources. Why spend lakhs on cylinders or carry dead stock that may never sell? With digital printed pouches — from stand up pouch packaging to flat bottom box pouches — you save big, launch faster, and stay flexible.

In today’s market, your packaging is your first impression. Digital printing gives small businesses the power to compete with bigger brands — without burning through the budget. 🚀



 
 
 

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