
The manufacturing of a flexible packaging pouch is a symphony of engineering and design, where each step is carefully timed and executed. Here's a behind-the-scenes look at how these packaging come to life, from the design to when they're ready to ship.
Understanding Step by Step manufacturing process of a stand up pouch:
Step | Description | Duration |
🎨 Design Conceptualization | This is where creativity meets functionality. Designers create the pouch’s look, accounting for brand elements and the product's needs. | 2-5 days |
✍️ Artwork Creation and Approval | Graphic artists develop the artwork. After several iterations and client approvals, the final design is ready for production. | 5-10 days |
🏭 Material Selection | Packaging engineers select materials based on barrier properties required to protect the delicate flavors. | 1-2 days |
🖨️ Prepress and Cylinder Making | The approved artwork goes to prepress, where printing cylinders are made for each color to be used in the gravure printing machine. | 7-10 days |
🖨️ Printing | Printing the design onto the selected material using gravure printing machine. | 5-7 days |
👀 Inspection | The printed layer is inspected for any misprints and all misprints are removed. | 1-2 days |
✂️ Laminating and Curing | Printed materials are laminated to enhance their barrier properties and then heat cured to ensure the ink sets properly and the adhesive between the layers are cured. | 2-3 days |
🔪 Slitting | The laminated material is slit into smaller rolls that will form individual pouches. | 1-2 days |
💼 Pouch Forming | The slit rolls are shaped into pouches, with attention to the gussets and stand-up bottom. | 3-7 days |
⚙️ Adding Features | Functional elements like handles, spouts, or Dori etc are added. | 3-4 days |
📦 Quality Check and Packaging | Each pouch is inspected for defects, ensuring that quality standards are met, before being packaged for dispatch. | 1-3 days |
🚚 Dispatch | The finished pouches are boxed, palletized, and shipped out to the client or fulfillment center. | 1-2 days |
Total Estimated Time: 31-45 days
Understanding the Timeline
Manufacturing flexible packaging involves a series of complex processes of design, material science, and mechanical processes, and the timeline can vary based on order size, complexity of design, and manufacturing capacity. The days indicated are a general guideline and can be shorter or longer depending on the specifics of each project.
The Final Word
As you can see above, manufacturing a pouch is no joke—it involves careful precision in each step. Whether it's for tea, coffee, or any other product that demands quality packaging, each step from design to dispatch is crucial in ensuring the pouch not only meets the aesthetic appeal but also the functional demands of the market. With the right packaging partner, your product will not just be ready to face the market—it'll be set to stand out in it.
Comentarios